COSHH LEV Inspections in Liverpool — Safe Lee Inspection & Consultancy

COSHH LEV Inspections in Liverpool

Liverpool is a major port city with a diverse industrial economy. Jaguar Land Rover's Halewood plant produces the Range Rover Evoque and Discovery Sport, while the Speke and Knowsley industrial areas support automotive supply chains, biomanufacturing, and logistics.

About COSHH LEV Inspections in Liverpool

Liverpool's industrial diversity means local exhaust ventilation systems are protecting workers across an unusually wide range of sectors, from automotive paint shops at Jaguar Land Rover's Halewood plant to pharmaceutical manufacturing in Speke and woodworking operations in workshops across the city. The Control of Substances Hazardous to Health Regulations 2002 require that all LEV systems undergo thorough examination and testing at least every fourteen months, and Safe Lee Inspection & Consultancy provides this statutory testing throughout Liverpool. Halewood's production lines include paint application processes where spray booth extraction must maintain precise airflow specifications to protect workers from exposure to isocyanate paints. The pharmaceutical and chemical firms in the Speke and Estuary Commerce Park areas operate fume cupboards, process extraction systems, and dust control equipment that must perform within their design parameters. Liverpool's port operations expose workers to container fumigants and cargo dust, requiring effective extraction wherever these substances are handled in enclosed spaces. The city also has a substantial vehicle body repair sector, numerous hairdressing and beauty salons requiring chemical fume extraction, and a strong food manufacturing presence generating flour dust, cooking fumes, and ingredient particulates. Our engineers test the complete LEV system, measuring face velocities and capture efficiency at the point of contaminant release, inspecting ductwork integrity, assessing filter condition, and confirming that fans deliver their rated performance. We also evaluate whether the original system design remains fit for purpose — a critical assessment in Liverpool's older industrial premises where processes may have evolved since extraction was first installed. Safe Lee delivers detailed statutory examination reports with actionable recommendations, serving Liverpool from our Irlam base with direct access via the M62.

Key Areas We Cover

  • Speke Boulevard Industrial Area
  • Knowsley Industrial Park
  • Liverpool John Lennon Airport
  • Liverpool2 Container Terminal
  • Mersey Gateway area

Local Landmarks

Jaguar Land Rover Halewood — produces Range Rover Evoque and Discovery Sport, with £500M invested for EV production

Is Your Business Compliant?

Under the Control of Substances Hazardous to Health Regulations 2002, employers and duty holders are legally required to ensure equipment is thoroughly examined by a competent person at regular intervals. Failure to comply can result in significant fines, enforcement action, and — most importantly — puts your workforce at serious risk.

Liverpool is a major port city with a diverse industrial economy. Jaguar Land Rover's Halewood plant produces the Range Rover Evoque and Discovery Sport, while the Speke and Knowsley industrial areas support automotive supply chains, biomanufacturing, and logistics.

Control of Substances Hazardous to Health Regulations 2002 compliance is not optional

Our COSHH LEV Inspections Process

A straightforward, professional approach from first contact to ongoing compliance.

  1. 1

    Initial Consultation

    We discuss your requirements, the equipment involved, and any specific regulatory obligations relevant to your site.

  2. 2

    Site Survey

    Our engineer visits your premises to assess the scope of the inspection and identify any immediate concerns.

  3. 3

    Thorough Examination

    A detailed, hands-on inspection of all relevant equipment carried out to the applicable statutory standards.

  4. 4

    Report & Recommendations

    You receive a comprehensive written report detailing findings, defects, and clear recommendations for remedial action.

  5. 5

    Ongoing Support

    We provide follow-up guidance, schedule future inspections, and help you maintain continuous compliance.

Industries Requiring COSHH LEV Inspections in Liverpool

We work with businesses of all sizes across a wide range of sectors.

Automotive

Jaguar Land Rover's Halewood plant produces the Range Rover Evoque and Discovery Sport, operating robotic assembly lines, overhead cranes, press tools, and paint shop LEV systems requiring comprehensive statutory inspections.

Maritime

The Port of Liverpool and Liverpool2 deep-water container terminal operate ship-to-shore cranes, straddle carriers, and dock-side lifting equipment requiring regular LOLER thorough examinations.

Manufacturing

Knowsley Industrial Park and Speke Boulevard host manufacturing firms including Adient (car seat assembly for JLR), operating pressing, welding, and assembly equipment requiring PUWER inspections.

Healthcare

The Royal Liverpool University Hospital, Alder Hey Children's Hospital, and Aintree University Hospital operate pressure vessels, autoclaves, and patient lifting equipment requiring statutory inspections.

Frequently Asked Questions

What inspections does the Jaguar Land Rover Halewood plant need?

An automotive manufacturing plant of the scale of JLR Halewood — producing the Range Rover Evoque and Discovery Sport — requires comprehensive statutory inspections including LOLER examinations for overhead cranes and robotic handling systems, PSSR inspections for paint shop pressure systems, PUWER assessments for press tools and assembly robots, and COSHH LEV testing for paint booth and welding fume extraction.

Are LEV inspections needed for businesses on Knowsley Industrial Park?

Yes. Any business on Knowsley Industrial Park that uses Local Exhaust Ventilation to control employee exposure to hazardous substances — including paint spraying, welding, woodworking dust, or chemical fumes — must have their LEV systems tested at least every 14 months under COSHH 2002. SafeLee provides LEV testing across the Liverpool and Knowsley area.

What does a COSHH LEV inspection involve?

A COSHH LEV inspection involves a thorough examination and test of your local exhaust ventilation system. This includes visual inspection of ductwork, hoods, and fans, airflow measurements at capture points, static pressure readings through the system, and checks on filters and discharge points to ensure the system effectively controls hazardous substances.

How often is a COSHH LEV inspection required?

Under COSHH Regulation 9, LEV systems must be thoroughly examined and tested at least every 14 months. Some specific processes have shorter intervals — for example, LEV for certain blasting operations must be examined every month, and spray-painting booths every 6 months. Your system should be examined according to whichever interval applies.

What equipment does a COSHH LEV inspection cover?

COSHH LEV inspections cover all local exhaust ventilation systems including fume cupboards, extraction arms, downdraft benches, spray booth ventilation, dust extraction systems, welding fume extraction, woodworking extraction, and any other system designed to capture and remove airborne contaminants at source.

What Our Clients Say

5.0on Google

Lee is a fantastic engineer and very approachable. He delivers examinations with minimal disturbance to your operations in a timely manner. If you need or are unsure if your equipment requires an examination, contact Lee and he will guide you through the process of becoming and staying compliant.

Lee Stanaway

Reviewed on Google

Brilliant company! Can't recommend Lee enough. Great communication throughout and speedy reporting to ensure kit is compliant with LOLER and PUWER.

Thomas Bullivant

Reviewed on Google

Great service, very knowledgeable regarding my lifting equipment. If you're needing a LOLER examination carried out, get on to Safe Lee!

Sean Crawford

Reviewed on Google

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Need COSHH LEV Inspections in Liverpool?

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