COSHH LEV Inspections in Wigan — Safe Lee Inspection & Consultancy

COSHH LEV Inspections in Wigan

Wigan is home to the Kraft Heinz Kitt Green facility — the largest Heinz factory in the world — producing over one billion cans of food annually. The borough has strong logistics and food manufacturing sectors supported by excellent M6 and M58 connectivity.

About COSHH LEV Inspections in Wigan

Local exhaust ventilation systems across Wigan protect workers from a wide range of airborne hazards, and the Control of Substances Hazardous to Health Regulations 2002 require every one of these systems to be thoroughly examined and tested at least every fourteen months. Safe Lee Inspection & Consultancy carries out COSHH LEV testing throughout the Wigan borough, serving the area's diverse industrial base. The Heinz factory at Kitt Green is one of the most prominent local employers, and large-scale food production generates cooking fumes, steam, and ingredient dust that extraction systems must control. Wigan's engineering and fabrication workshops — found along Warrington Road, in the Ince and Pemberton industrial areas, and around Hindley — produce welding fumes, grinding dust, and metalworking oil mist that pose serious long-term health risks if LEV systems do not capture them effectively. The borough also has a substantial number of vehicle body repair shops where spray booth extraction must maintain correct downdraft velocities to protect workers from isocyanate-based paint fumes, a leading cause of occupational asthma. Woodworking firms in Wigan, from bespoke furniture makers to construction joineries, depend on dust extraction systems to control hardwood and softwood dust exposure. Our LEV testing evaluates the entire extraction system from hood to discharge. We measure capture velocities at the point of contaminant release, inspect ductwork for leaks and blockages, check filter condition and fan performance, and assess whether the system's original design remains appropriate for current processes. Many Wigan businesses have modified their production layouts or processes since their LEV was installed, which can significantly reduce extraction effectiveness. Safe Lee identifies these issues and provides clear guidance on remediation, all documented in the statutory examination report.

Key Areas We Cover

  • Kitt Green Industrial Area
  • Wigan Pier Quarter
  • Martland Park
  • Ince-in-Makerfield Industrial Area
  • Leigh Commerce Park

Local Landmarks

Kraft Heinz Kitt Green — the largest Heinz food processing plant in the world, opened in 1959

Is Your Business Compliant?

Under the Control of Substances Hazardous to Health Regulations 2002, employers and duty holders are legally required to ensure equipment is thoroughly examined by a competent person at regular intervals. Failure to comply can result in significant fines, enforcement action, and — most importantly — puts your workforce at serious risk.

Wigan is home to the Kraft Heinz Kitt Green facility — the largest Heinz factory in the world — producing over one billion cans of food annually. The borough has strong logistics and food manufacturing sectors supported by excellent M6 and M58 connectivity.

Control of Substances Hazardous to Health Regulations 2002 compliance is not optional

Our COSHH LEV Inspections Process

A straightforward, professional approach from first contact to ongoing compliance.

  1. 1

    Initial Consultation

    We discuss your requirements, the equipment involved, and any specific regulatory obligations relevant to your site.

  2. 2

    Site Survey

    Our engineer visits your premises to assess the scope of the inspection and identify any immediate concerns.

  3. 3

    Thorough Examination

    A detailed, hands-on inspection of all relevant equipment carried out to the applicable statutory standards.

  4. 4

    Report & Recommendations

    You receive a comprehensive written report detailing findings, defects, and clear recommendations for remedial action.

  5. 5

    Ongoing Support

    We provide follow-up guidance, schedule future inspections, and help you maintain continuous compliance.

Industries Requiring COSHH LEV Inspections in Wigan

We work with businesses of all sizes across a wide range of sectors.

Food & Beverage

The Kraft Heinz Kitt Green facility — the world's largest Heinz factory — produces over one billion cans annually and operates pressure systems, steam boilers, and LEV extraction requiring PSSR and COSHH inspections.

Manufacturing

Wigan's industrial areas at Ince-in-Makerfield and Martland Park host manufacturing firms using overhead cranes, compressors, and industrial machinery requiring LOLER, PSSR, and PUWER inspections.

Logistics & Warehousing

Kraft Heinz operates freight rail services into Wigan's distribution centre, and surrounding logistics firms use forklifts, dock levellers, and goods lifts that require regular LOLER examinations.

Frequently Asked Questions

What inspections does a food processing plant like Heinz at Kitt Green need?

A large-scale food processing facility like the Kraft Heinz plant at Kitt Green would require PSSR inspections for steam boilers, pressure vessels, and associated pipework; LOLER examinations for overhead cranes and forklifts; COSHH LEV testing for process extraction systems; and PUWER inspections for conveyor lines and packaging machinery. The specific inspection intervals are determined by a Written Scheme of Examination.

What does a COSHH LEV inspection involve?

A COSHH LEV inspection involves a thorough examination and test of your local exhaust ventilation system. This includes visual inspection of ductwork, hoods, and fans, airflow measurements at capture points, static pressure readings through the system, and checks on filters and discharge points to ensure the system effectively controls hazardous substances.

How often is a COSHH LEV inspection required?

Under COSHH Regulation 9, LEV systems must be thoroughly examined and tested at least every 14 months. Some specific processes have shorter intervals — for example, LEV for certain blasting operations must be examined every month, and spray-painting booths every 6 months. Your system should be examined according to whichever interval applies.

What equipment does a COSHH LEV inspection cover?

COSHH LEV inspections cover all local exhaust ventilation systems including fume cupboards, extraction arms, downdraft benches, spray booth ventilation, dust extraction systems, welding fume extraction, woodworking extraction, and any other system designed to capture and remove airborne contaminants at source.

What Our Clients Say

5.0on Google

Lee is a fantastic engineer and very approachable. He delivers examinations with minimal disturbance to your operations in a timely manner. If you need or are unsure if your equipment requires an examination, contact Lee and he will guide you through the process of becoming and staying compliant.

Lee Stanaway

Reviewed on Google

Brilliant company! Can't recommend Lee enough. Great communication throughout and speedy reporting to ensure kit is compliant with LOLER and PUWER.

Thomas Bullivant

Reviewed on Google

Great service, very knowledgeable regarding my lifting equipment. If you're needing a LOLER examination carried out, get on to Safe Lee!

Sean Crawford

Reviewed on Google

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Need COSHH LEV Inspections in Wigan?

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