COSHH LEV Inspections in Crewe
Crewe is a railway town and the home of Bentley Motors, whose Pyms Lane headquarters and factory is the brand's sole manufacturing site worldwide. Volkswagen has invested over £500M in the facility. Crewe also retains its railway heritage through its role as a major rail junction.
About COSHH LEV Inspections in Crewe
Crewe's manufacturing economy generates airborne hazards spanning automotive paint fumes, metalworking mist, wood dust, and solvent vapours, all of which require effective local exhaust ventilation to protect workers. The Control of Substances Hazardous to Health Regulations 2002 mandate thorough examination and testing of every LEV system at intervals not exceeding fourteen months, and Safe Lee Inspection & Consultancy delivers this statutory testing across Crewe. Bentley Motors' paint shop on Pyms Lane is one of the most prominent LEV installations in the area, with sophisticated extraction systems controlling isocyanate fumes and solvent vapours during the application of multiple paint coats to luxury vehicles. The engineering firms supporting Crewe's automotive and rail sectors produce welding fumes, grinding dust, and cutting fluid mist that extraction systems must capture before workers inhale them. Woodworking businesses in Crewe — joineries, furniture manufacturers, and shopfitters — depend on dust extraction connected to saws, planers, routers, and sanders, with wood dust classified as a carcinogen requiring consistent, effective control. Vehicle body repair shops across the town operate spray booths needing regular extraction testing, while the food processing businesses on Crewe Business Park generate cooking fumes and ingredient dust that ventilation systems must manage. Our engineers test every element of the extraction system, measuring capture and face velocities at each hood and slot, inspecting ductwork for leaks, damage, and accumulated deposits, assessing filter loading and condition, and confirming that fan performance matches the design specification. We routinely identify systems where extraction performance has dropped below acceptable levels due to ductwork blockages, worn fan belts, or filters left in service beyond their effective life. Safe Lee provides the detailed statutory examination reports COSHH requires, alongside practical recommendations for restoring underperforming systems. We serve Crewe from our Irlam base via the M6, extending our established North West coverage into south Cheshire.
Key Areas We Cover
- Bentley Motors Pyms Lane
- Crewe Business Park
- Weston Road Industrial Estate
- Basford East
Local Landmarks
Bentley Motors Pyms Lane — the world's only Bentley factory, established as a Rolls-Royce shadow factory in 1938
Is Your Business Compliant?
Under the Control of Substances Hazardous to Health Regulations 2002, employers and duty holders are legally required to ensure equipment is thoroughly examined by a competent person at regular intervals. Failure to comply can result in significant fines, enforcement action, and — most importantly — puts your workforce at serious risk.
Crewe is a railway town and the home of Bentley Motors, whose Pyms Lane headquarters and factory is the brand's sole manufacturing site worldwide. Volkswagen has invested over £500M in the facility. Crewe also retains its railway heritage through its role as a major rail junction.
Control of Substances Hazardous to Health Regulations 2002 compliance is not optional
Our COSHH LEV Inspections Process
A straightforward, professional approach from first contact to ongoing compliance.
- 1
Initial Consultation
We discuss your requirements, the equipment involved, and any specific regulatory obligations relevant to your site.
- 2
Site Survey
Our engineer visits your premises to assess the scope of the inspection and identify any immediate concerns.
- 3
Thorough Examination
A detailed, hands-on inspection of all relevant equipment carried out to the applicable statutory standards.
- 4
Report & Recommendations
You receive a comprehensive written report detailing findings, defects, and clear recommendations for remedial action.
- 5
Ongoing Support
We provide follow-up guidance, schedule future inspections, and help you maintain continuous compliance.
Industries Requiring COSHH LEV Inspections in Crewe
We work with businesses of all sizes across a wide range of sectors.
Automotive
Bentley Motors' Pyms Lane factory is the sole global manufacturing site for all Bentley vehicles, operating paint shop LEV systems, robotic assembly lines, press tools, and overhead cranes requiring COSHH LEV, LOLER, and PUWER inspections.
Manufacturing
Crewe's automotive supply chain businesses on Weston Road Industrial Estate and Basford East operate precision machining equipment, compressed air systems, and welding fume extraction requiring PUWER, PSSR, and COSHH LEV inspections.
Construction
The HS2 Crewe hub development and expansion of Crewe Business Park generate demand for WAHR inspections of scaffolding, tower cranes, and fall arrest systems on major construction sites.
Frequently Asked Questions
What inspections does the Bentley Motors factory in Crewe need?
Bentley Motors' Pyms Lane factory — the sole global manufacturing site for all Bentley vehicles — requires extensive statutory inspections: COSHH LEV testing for paint shop extraction systems, PSSR inspections for steam and compressed air systems, LOLER examinations for overhead cranes and robotic handling equipment, and PUWER assessments for press tools, CNC machines, and assembly line equipment.
Do automotive suppliers on Weston Road Industrial Estate need inspections?
Yes. Automotive supply chain businesses on Weston Road Industrial Estate and Basford East in Crewe operate precision machinery, compressed air systems, and welding equipment that require PUWER, PSSR, and COSHH LEV inspections. LOLER examinations are also needed for any overhead cranes, forklifts, or lifting accessories used in production and warehousing.
What does a COSHH LEV inspection involve?
A COSHH LEV inspection involves a thorough examination and test of your local exhaust ventilation system. This includes visual inspection of ductwork, hoods, and fans, airflow measurements at capture points, static pressure readings through the system, and checks on filters and discharge points to ensure the system effectively controls hazardous substances.
How often is a COSHH LEV inspection required?
Under COSHH Regulation 9, LEV systems must be thoroughly examined and tested at least every 14 months. Some specific processes have shorter intervals — for example, LEV for certain blasting operations must be examined every month, and spray-painting booths every 6 months. Your system should be examined according to whichever interval applies.
What equipment does a COSHH LEV inspection cover?
COSHH LEV inspections cover all local exhaust ventilation systems including fume cupboards, extraction arms, downdraft benches, spray booth ventilation, dust extraction systems, welding fume extraction, woodworking extraction, and any other system designed to capture and remove airborne contaminants at source.
What Our Clients Say
“Lee is a fantastic engineer and very approachable. He delivers examinations with minimal disturbance to your operations in a timely manner. If you need or are unsure if your equipment requires an examination, contact Lee and he will guide you through the process of becoming and staying compliant.”
Lee Stanaway
Reviewed on Google
“Brilliant company! Can't recommend Lee enough. Great communication throughout and speedy reporting to ensure kit is compliant with LOLER and PUWER.”
Thomas Bullivant
Reviewed on Google
“Great service, very knowledgeable regarding my lifting equipment. If you're needing a LOLER examination carried out, get on to Safe Lee!”
Sean Crawford
Reviewed on Google
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Need COSHH LEV Inspections in Crewe?
Speak to our experienced engineers today for a free, no-obligation quote.