
COSHH LEV Inspections in Manchester
Manchester is the economic capital of the North West, home to Trafford Park — Europe's largest industrial estate — with over 1,400 businesses employing 40,000 people across manufacturing, logistics, and distribution.
About COSHH LEV Inspections in Manchester
Local exhaust ventilation systems are a critical line of defence for workers across Manchester's diverse industrial base. Under the Control of Substances Hazardous to Health Regulations 2002, any LEV system installed to control exposure to hazardous substances must be thoroughly examined and tested at least every fourteen months. In a city where manufacturing, food processing, printing, and automotive workshops generate significant volumes of dust, fumes, and vapours, ensuring these extraction systems actually work as intended is essential. Safe Lee Inspection & Consultancy carries out COSHH LEV testing across Manchester, from spray booth extraction in vehicle body shops along Hyde Road to dust extraction in woodworking firms and fume cupboards in the city's university laboratories. Trafford Park's food manufacturers, including Kellogg's, rely on flour dust extraction systems that must perform within their design specifications. Printing and packaging firms around the Sharston and Wythenshawe industrial areas use solvent-based processes requiring effective vapour extraction. Manchester's thriving salon and beauty sector also falls within scope, with nail bars and hairdressers needing LEV testing for chemical fume extraction. Our engineers measure airflow velocities, check capture efficiency at the point of emission, inspect ductwork for damage or blockages, and verify that filters and discharge points are functioning correctly. We provide the detailed test reports that COSHH requires you to keep on record, along with practical recommendations where systems are underperforming. Many businesses are surprised to learn their LEV has degraded significantly since installation — ducts block, filters clog, and fan belts wear. Based in Irlam, just off the M60, Safe Lee provides responsive LEV testing services across all Manchester areas.
Key Areas We Cover
- Trafford Park
- Manchester Airport City
- Ancoats & New Islington
- Piccadilly Basin
- Ardwick Industrial Area
Local Landmarks
Trafford Park — Europe's largest industrial estate, home to Kellogg's, Amazon, and Unilever
Industries Requiring COSHH LEV Inspections in Manchester
We work with businesses of all sizes across a wide range of sectors.
Manufacturing
Manchester's Trafford Park industrial estate is home to over 1,400 businesses including Kellogg's, Unilever, and Procter & Gamble, all requiring regular statutory inspections of pressure systems, lifting equipment, and LEV systems.
Logistics & Warehousing
Amazon, DHL, and hundreds of distribution firms operate from Trafford Park, using forklifts, goods lifts, pallet racking systems, and conveyors that require LOLER and PUWER inspections.
Construction
Manchester has one of the most active construction sectors outside London, with major projects across the city centre, Ancoats, and NOMA requiring WAHR inspections of scaffolding, harnesses, and fall arrest systems.
Healthcare
Manchester Royal Infirmary, Wythenshawe Hospital, and the Christie NHS Foundation Trust all operate pressure vessels, autoclaves, and lifting equipment requiring regular statutory inspections.
Is Your Business Compliant?
Under the Control of Substances Hazardous to Health Regulations 2002, employers and duty holders are legally required to ensure equipment is thoroughly examined by a competent person at regular intervals. Failure to comply can result in significant fines, enforcement action, and — most importantly — puts your workforce at serious risk.
Manchester is the economic capital of the North West, home to Trafford Park — Europe's largest industrial estate — with over 1,400 businesses employing 40,000 people across manufacturing, logistics, and distribution.
Control of Substances Hazardous to Health Regulations 2002 compliance is not optional
Frequently Asked Questions
What COSHH LEV testing intervals apply to welding fume extraction at Manchester manufacturing sites?
Under COSHH 2002, all Local Exhaust Ventilation systems used to control welding fume must be thoroughly examined and tested at least every 14 months. This is a minimum requirement — the HSE's EH40 guidance strongly recommends more frequent checks for high-use extraction systems in busy welding bays. The 2019 revision to WEL guidance reclassified all welding fume (including mild steel) as a Group 1 carcinogen, significantly increasing HSE enforcement activity in Manchester's manufacturing sector. An LEV system that was adequate at installation may fail to achieve original design parameters due to duct blockage, fan wear, or filter saturation.
Does a paint spray booth at a Manchester bodyshop or manufacturer need annual LEV testing?
Yes. Spray paint booths used in vehicle refinishing and manufacturing operations are among the LEV systems most frequently identified by the HSE as failing at examination. Under COSHH 2002, they must be tested at least every 14 months. For booths used for isocyanate-based paints — the most common in vehicle refinishing — HSE guidance treats these as a higher-risk process, and the examination should verify airflow meets the design specification across the full face of the working zone. Safe Lee tests spray booths throughout Greater Manchester.
Is a dust extraction system on a woodworking line at a Trafford Park factory classed as LEV under COSHH?
Yes. Dust extraction systems fitted to woodworking machinery — including band saws, routers, spindle moulders, and CNC routing centres — are Local Exhaust Ventilation systems within the scope of COSHH 2002. They must be thoroughly examined and tested by a competent person at least every 14 months. Hardwood and MDF dust are both classified as hazardous to health, and an extraction system operating below its design airflow provides inadequate protection even when running. The examination must verify capture velocity, duct condition, filter integrity, and fan performance.
What does a COSHH LEV inspection involve?
A COSHH LEV inspection involves a thorough examination and test of your local exhaust ventilation system. This includes visual inspection of ductwork, hoods, and fans, airflow measurements at capture points, static pressure readings through the system, and checks on filters and discharge points to ensure the system effectively controls hazardous substances.
How often is a COSHH LEV inspection required?
Under COSHH Regulation 9, LEV systems must be thoroughly examined and tested at least every 14 months. Some specific processes have shorter intervals — for example, LEV for certain blasting operations must be examined every month, and spray-painting booths every 6 months. Your system should be examined according to whichever interval applies.
What equipment does a COSHH LEV inspection cover?
COSHH LEV inspections cover all local exhaust ventilation systems including fume cupboards, extraction arms, downdraft benches, spray booth ventilation, dust extraction systems, welding fume extraction, woodworking extraction, and any other system designed to capture and remove airborne contaminants at source.
Our COSHH LEV Inspections Process
A straightforward, professional approach from first contact to ongoing compliance.
- 1
Initial Consultation
We discuss your requirements, the equipment involved, and any specific regulatory obligations relevant to your site.
- 2
Site Survey
Our engineer visits your premises to assess the scope of the inspection and identify any immediate concerns.
- 3
Thorough Examination
A detailed, hands-on inspection of all relevant equipment carried out to the applicable statutory standards.
- 4
Report & Recommendations
You receive a comprehensive written report detailing findings, defects, and clear recommendations for remedial action.
- 5
Ongoing Support
We provide follow-up guidance, schedule future inspections, and help you maintain continuous compliance.
What Our Clients Say
“Lee is a fantastic engineer and very approachable. He delivers examinations with minimal disturbance to your operations in a timely manner. If you need or are unsure if your equipment requires an examination, contact Lee and he will guide you through the process of becoming and staying compliant.”
Lee Stanaway
Reviewed on Google
“Brilliant company! Can't recommend Lee enough. Great communication throughout and speedy reporting to ensure kit is compliant with LOLER and PUWER.”
Thomas Bullivant
Reviewed on Google
“Great service, very knowledgeable regarding my lifting equipment. If you're needing a LOLER examination carried out, get on to Safe Lee!”
Sean Crawford
Reviewed on Google
Need COSHH LEV Inspections in Manchester?
Speak to our experienced engineers today for a free, no-obligation quote.